I-Adhesive Bonding & Seal & Custom Mechanical Fastening kanye Nokuhlanganisa

Phakathi kwamanye amasu ethu okuJoyina abaluleke kakhulu I-ADHESIVE BONDING, MECHANICAL FASTENING KANYE NOMHLANGANO, UKUJOYINA IZINTO EZINGENAMETALLIC. Sinikezela lesi sigaba kulawa masu okuhlanganisa nokuhlanganisa ngenxa yokubaluleka kwawo emisebenzini yethu yokukhiqiza kanye nokuqukethwe okubanzi okuhlobene nawo.

 

 

 

I-ADHESIVE BONDING: Ubuwazi ukuthi kukhona ama-epoxies akhethekile angasetshenziswa cishe ukuvala izinga le-hermetic? Kuye ngezinga lokuvala olidingayo, sizokukhethela noma sikwakhele isivalo. Uyazi futhi ukuthi amanye ama-sealant angelapheka ngenkathi amanye edinga ukukhanya kwe-UV kuphela ukuze kwelashwe? Uma usichaza isicelo sakho, singakwenzela i-epoxy elungile. Ungase udinge into engenabhamuza noma into efana ne-coefficient eshisayo yokunwetshwa kwezingxenye zakho zokukhwelana. Sinakho konke! Xhumana nathi futhi usichazele isicelo sakho. Sizobe sesikukhethela okokusebenza okufanele kakhulu noma senze ngokwezifiso isixazululo senselele yakho. Izinto zethu ezisetshenziswayo ziza nemibiko yokuhlola, amashidi wedatha ebalulekile kanye nesitifiketi. Siyakwazi ukuhlanganisa izingxenye zakho ngokonga kakhulu futhi sikuthumele osuqedile kanye nemikhiqizo ehlolwe ikhwalithi.

 

 

 

Izinto zokunamathisela zitholakala kithi ngezindlela ezihlukahlukene ezifana noketshezi, izixazululo, ama-paste, ama-emulsion, impushana, i-tape namafilimu. Sisebenzisa izinhlobo ezintathu eziyisisekelo zokunamathela ezinqubweni zethu zokujoyina:

 

 

 

-Izinamathiselo Zemvelo

 

-Izinamathiselo ezingaphili

 

-Synthetic Organic Adhesives

 

 

 

Kuzinhlelo zokusebenza ezithwala imithwalo ekukhiqizeni nasekukhiqizeni sisebenzisa izinto ezinamathelayo ezinamandla amakhulu ahlangene, futhi ngokuvamile ziyizinto ezinamathelayo zokwenziwa eziphilayo, okungenzeka kube ama-thermoplastics noma ama-polymers ashisayo. Ama-Synthetic organic adhesives yisigaba sethu esibaluleke kakhulu futhi singahlukaniswa ngokuthi:

 

 

 

Izinamathiselo Ezisebenza Ngamakhemikhali: Izibonelo ezidumile ama-silicone, ama-polyurethanes, ama-epoxies, ama-phenolic, ama-polyimides, ama-anaerobics afana ne-Loctite.

 

 

 

Izinamathiselo Ezizwela Ukucindezela: Izibonelo ezijwayelekile irabha yemvelo, irabha ye-nitrile, ama-polyacrylates, irabha ye-butyl.

 

 

 

I-Hot Melt Adhesives: Izibonelo ama-thermoplastic afana ne-ethylene-vinyl-acetate copolymers, i-polyamides, i-polyester, i-polyolefins.

 

 

 

I-Reactive Hot Melt Adhesives: Inengxenye ye-thermoset esekelwe kumakhemikhali e-urethane.

 

 

 

Izinto zokunamathisela ezinyakazayo / Zokusabalalisa: Ezidumile ama-vinyls, ama-acrylics, ama-phenolic, ama-polyurethanes, ama-rubber okwenziwa nawemvelo.

 

 

 

Izinamathiselo Zohlobo Lwefilimu Netheyiphu: Izibonelo ngama-nylon-epoxies, i-elastomer-epoxies, i-nitrile-phenolics, i-polyimides.

 

 

 

Izinamathiselo Ezibambezelekile: Lezi zihlanganisa i-polyvinyl acetates, i-polystyrenes, i-polyamides.

 

 

 

Izinamathiselo Ezisebenza Ngogesi Nezishisayo: Izibonelo ezidumile ama-epoxies, ama-polyurethanes, ama-silicone, ama-polyimides.

 

 

 

Ngokusho kwamakhemikhali abo okunamathelayo esiwasebenzisa ekukhiqizeni kungahlukaniswa ngokuthi:

 

- Izinhlelo zokunamathisela ezisekelwe ku-epoxy: Amandla aphezulu kanye nokubekezelela izinga lokushisa eliphezulu elifinyelela ku-473 Kelvin kuyisici salokhu. Ama-bonding agents ekubunjweni kwesihlabathi yilolu hlobo.

 

- Ama-Acrylic: Lezi zilungele izinhlelo zokusebenza ezibandakanya izindawo ezingcolile ezingcolile.

 

- Amasistimu wokunamathela we-Anaerobic: Ukwelapha ngokuntuleka komoyampilo. Izibopho eziqinile neziqinile.

 

- I-Cyanoacrylate: Imigqa yebhondi emincane enezikhathi zokusetha ngaphansi komzuzu ongu-1.

 

- Ama-Urethanes: Siwasebenzisa njengama-sealant adumile anokuqina okuphezulu nokuguquguquka.

 

- Ama-Silicones: Aziwa kakhulu ngokumelana kwawo nomswakama nezincibilikisi, umthelela omkhulu namandla e-peel. Izikhathi zokuphulukisa ezinde kakhulu ezifika ezinsukwini ezimbalwa.

 

 

 

Ukwandisa izakhiwo ekuhlanganiseni okunamathelayo, singase sihlanganise ama-adhesive amaningana. Izibonelo i-epoxy-silicon, izinhlelo zokunamathisela ezihlanganisiwe ze-nitrile-phenolic. I-Polyimides kanye ne-polybenzimidazoles isetshenziswa emazingeni okushisa aphezulu. Amalunga okunamathelayo amelana nokushear, ukucindezelwa, namandla aqinile kodwa angase ahluleke kalula lapho engaphansi kwamandla okuxebuka. Ngakho-ke, ekuhlanganiseni okunamathelayo, kufanele sicabangele isicelo futhi siklame ukujoyina ngokufanele. Ukulungiswa kwendawo nakho kubaluleke kakhulu ekuhlanganiseni okunamathelayo. Sihlanza, siphathe futhi silungise izindawo ezingaphezulu ukuze sikhulise amandla nokuthembeka kokuhlangana ekuxhumeni okunamathelayo. Ukusebenzisa ama-primers akhethekile, amasu okunamathisela okumanzi nokomile njengokuhlanza i-plasma aphakathi kwezindlela zethu ezivamile. Isendlalelo esikhuthaza ukunamathela njenge-oxide encane singathuthukisa ukunamathela kwezinye izinhlelo zokusebenza. Ukwenyuka kwamaholoholo ebusweni kungase futhi kube yinzuzo ngaphambi kokunamathela kokunamathelayo kodwa kudinga ukulawulwa kahle futhi kungabi ihaba ngoba ubumahhadlahhadla obudlulele bungabangela ukubanjwa komoya ngakho-ke isixhumi esibonakalayo esintekenteke esinamathela ngokunamathelayo. Sisebenzisa izindlela ezingonakali zokuhlola ikhwalithi namandla emikhiqizo yethu ngemva kokusebenza kokunamathela kokunamathelayo. Amasu ethu afaka izindlela ezinjengomthelela we-acoustic, ukutholwa kwe-IR, ukuhlolwa kwe-ultrasonic.

 

 

 

Izinzuzo ze-adhesive bonding yilezi:

 

-I-Adhesive bonding inganikeza amandla esakhiwo, ukuvala uphawu kanye nomsebenzi wokufakelwa, ukucindezelwa kokudlidliza nomsindo.

 

-I-Adhesive bonding ingaqeda izingcindezi zasendaweni esibonakalayo ngokususa isidingo sokujoyina usebenzisa izinsimbi noma i-welding.

 

-Ngokuvamile azikho izimbobo ezidingekayo ukuze kuhlanganiswe i-adhesive, ngakho-ke ukubukeka kwangaphandle kwezingxenye akuthinteki.

 

-Izingxenye ezincane nezintekenteke zingahlanganiswa ngokunamathela ngaphandle kokulimala futhi ngaphandle kokunyuka okuphawulekayo kwesisindo.

 

-Ukuhlanganisa okunamathelayo kungasetshenziselwa ukuhlanganisa izingxenye ezenziwe ngezinto ezihluke kakhulu ezinobukhulu obuhluke kakhulu.

 

-I-Adhesive bonding ingasetshenziswa ezingxenyeni ezizwela ukushisa ngokuphepha ngenxa yamazinga okushisa aphansi ahilelekile.

 

 

 

Nokho bukhona ububi obuthile bokuhlanganisa i-adhesive bonding futhi amakhasimende ethu kufanele akucabangele lokhu ngaphambi kokuphothula imiklamo yawo yokuhlanganisa:

 

-Amazinga okushisa esevisi aphansi uma kuqhathaniswa nezingxenye ezihlangene ezinamathelayo

 

- I-Adhesive bonding ingadinga isikhathi eside sokubopha kanye nokuphulukisa.

 

-Ukulungiswa kwendawo kuyadingeka ekuhlanganiseni okunamathelayo.

 

-Ikakhulukazi ezakhiweni ezinkulu kungase kube nzima ukuhlola amalunga ahlanganiswe ngokunamathela ngendlela engonakalisi.

 

-I-Adhesive bonding ingase ibangele ukukhathazeka ngokwethembeka esikhathini eside ngenxa yokuwohloka, ukugqwala kwengcindezi, ukuhlakazeka….nokunye okufanayo.

 

 

 

Omunye wemikhiqizo yethu evelele i-ELECTRICALLY CONDUCTIVE ADHESIVE, engathatha indawo yamasoda asekelwe kumthofu. Izithako ezifana nesiliva, i-aluminium, ithusi, igolide zenza lezi zinhlayiya zibe zinhle. Ama-fillers angaba ngendlela yama-flakes, izinhlayiya noma izinhlayiya ze-polymeric ezihlanganiswe namafilimu amancane esiliva noma egolide. Izigcwalisi zingaphinde zithuthukise ukuguquguquka kwe-thermal ngaphandle kukagesi.

 

 

 

Masiqhubeke nezinye izinhlelo zethu zokuhlanganisa ezisetshenziswa emikhiqizweni yokukhiqiza.

 

 

 

UKUQINISEKISA NOKUHLANGANISA: Ukuqiniswa kwemishini kusinikeza ukukhiqiza kalula, ukuhlanganisa kalula nokuqaqa, ukuhamba kalula, ukushintshwa kwezingxenye kalula, ukugcinwa nokulungiswa, ukuklama kalula kwemikhiqizo egudlukayo nelungisekayo, izindleko eziphansi. Ukufaka i-fastening sisebenzisa:

 

Ama-Fasteners anemicu: Amabhawudi, izikulufu namantongomane ayizibonelo zalokhu. Ngokuya ngohlelo lwakho lokusebenza, singakunikeza amantongomane aklanywe ngokukhethekile namawasha wokukhiya ukuze anciphise ukudlidliza.

 

 

 

I-Riveting: Ama-Rivets aphakathi kwezindlela zethu ezivame kakhulu zokujoyina unomphela kwemishini nezinqubo zokuhlanganisa. Ama-rivets afakwa emigodini futhi iziphetho zawo zikhubazekile ngokucasula. Senza umhlangano sisebenzisa i-riveting ekamelweni lokushisa kanye namazinga okushisa aphezulu.

 

 

 

Ukuthunga / Ukunamathisela / Ukunamathisela: Le misebenzi yokuhlanganisa isetshenziswa kabanzi ekukhiqizeni futhi ngokuyisisekelo iyafana naleyo esetshenziswa emaphepheni namakhadibhodi. Kokubili izinto ezisansimbi nezingezona ezensimbi zingahlanganiswa futhi zihlanganiswe ngokushesha ngaphandle kwesidingo sokubhoboza izimbobo.

 

 

 

Ukuthunga impahla: Indlela eshibhile yokuhlanganisa ngokushesha esiyisebenzisa kakhulu ekwenzeni iziqukathi namakani ensimbi. Isekelwe ekugoqeni izingcezu ezimbili zezinto ezincanyana ndawonye. Ngisho nama-seams angangeni futhi angangeni manzi angenzeka, ikakhulukazi uma ukuthunga kwenziwa ngokuhlanganyela ngokusebenzisa ama-sealants nama-adhesives.

 

 

 

I-Crimping: I-Crimping yindlela yokuhlanganisa lapho singasebenzisi khona izinsimbi. Izixhumi zikagesi noma ze-fiber optic ngezinye izikhathi zifakwa kusetshenziswa i-crimping. Ekwenziweni kwevolumu ephezulu, i-crimping iyindlela ebaluleke kakhulu yokuhlanganisa ngokushesha nokuhlanganisa izingxenye eziyisicaba kanye ne-tubular.

 

 

 

Ama-Snap-in Fasteners: Ama-snap fits nawo ayindlela yokuhlanganisa eyongayo ekuhlanganiseni nasekukhiqizeni. Bavumela ukuhlanganiswa okusheshayo nokuhlakazwa kwezingxenye futhi bafaneleka kahle imikhiqizo yasendlini, amathoyizi, ifenisha phakathi kokunye.

 

 

 

I-Shrink and Press Fits: Enye indlela yokuhlanganisa imishini, okungukuthi i-shrink fitting isekelwe esimisweni sokunwetshwa kokushisa okuhlukile nokufinyela kwezingxenye ezimbili, kanti ekufakweni komshini ingxenye eyodwa iphoqelelwa phezu kwenye okuphumela emandleni amahle ahlangene. Sisebenzisa i-shrink fitting kakhulu ekuhlanganiseni nasekukhiqizeni amahhanisi ekhebula, namagiya okukhweza namakhamera ku-shafts.

 

 

 

UKUJOYINA IZINTO EZINGENAMETALLIC: I-Thermoplastics ingashisiswa futhi inyibilikiswe ezindaweni okumele zihlanganiswe futhi ngokusebenzisa ukujoyina okunamathelayo okucindezelayo kungafezwa ngokuhlanganisa. Kungenjalo kusetshenziswe izigcwalisi ze-thermoplastic zohlobo olufanayo enqubweni yokujoyina. Ukuhlangana kwamanye ama-polymers njenge-polyethylene kungase kube nzima ngenxa ye-oxidation. Ezimweni ezinjalo, igesi evikelayo engasebenzi njenge-nitrogen ingasetshenziswa ngokumelene ne-oxidation. Kokubili imithombo yokushisa yangaphandle kanye nengaphakathi ingasetshenziswa ekuhlanganiseni okunamathelayo kwama-polymer. Izibonelo zemithombo yangaphandle esivame ukuyisebenzisa ekuhlanganiseni okunamathelayo kwe-thermoplastics umoya oshisayo noma amagesi, imisebe ye-IR, amathuluzi ashisayo, ama-laser, izinto zokushisisa zikagesi ezikwazi ukumelana nogesi. Eminye yemithombo yethu yokushisa yangaphakathi i-ultrasonic welding kanye ne-friction welding. Kwezinye izinhlelo zokusebenza zokuhlanganisa nokukhiqiza sisebenzisa izinto zokunamathisela ukubopha ama-polymers. Amanye ama-polymers afana ne-PTFE (Teflon) noma i-PE (i-Polyethylene) anamandla aphansi aphezulu ngakho-ke i-primer iqala ukusetshenziswa ngaphambi kokuqedela inqubo yokuhlanganisa okunamathelayo nge-adhesive efanelekile. Enye indlela edumile yokujoyina "Inqubo Ye-Clearweld" lapho i-toner iqala ukusetshenziswa ezindaweni zokuhlangana ze-polymer. I-laser ibe iqondiswe kusixhumi esibonakalayo, kodwa ayishisi i-polymer, kodwa iyashisisa i-toner. Lokhu kwenza kube nokwenzeka ukushisisa izixhumi ezibonakalayo ezichazwe kahle kuphela okuholela ekushiseleni kwendawo. Ezinye izindlela zokujoyina ekuhlanganisweni kwe-thermoplastics zisebenzisa izixhumi, izikulufo zokuzithinta, izinsimbi ezihlanganisiwe ze-snap. Indlela exakile ekukhiqizeni nasekuhlanganiseni imisebenzi ishumeka izinhlayiya ezincane ezinosayizi we-micron ku-polymer futhi kusetshenziswa inkambu ye-electromagnetic ene-frequency ephezulu ukuyishisa ngokungenisa kanye ukuyincibilikisa ezindaweni ezizohlanganiswa.

 

 

 

Ngakolunye uhlangothi, izinto ze-Thermoset azincibiliki noma zincibilike ngokwanda kwamazinga okushisa. Ngakho-ke, ukuhlanganisa okunamathelayo kwamapulasitiki e-thermoset kuvame ukwenziwa kusetshenziswa imicu noma okunye okufakwayo okubunjiwe, izibophelelo zemishini kanye ne-solvent bonding.

 

 

 

Mayelana nokusebenza kokuhlanganisa nokuhlanganisa okubandakanya ingilazi nezitsha zobumba ezimbonini zethu zokukhiqiza, nansi imibono embalwa evamile: Ezimeni lapho i-ceramic noma ingilazi kufanele ihlanganiswe nezinto zokwakha okunzima ukuzihlanganisa, izinto zobumba noma zengilazi zivame ukumbozwa nge insimbi ezibophezela kalula kuzo, bese ihlanganiswa nezinto okunzima ukuzihlanganisa. Uma i-ceramic noma ingilazi ine-coating yensimbi encane ingafakwa kalula ezinsimbi. Ngezinye izikhathi ama-Ceramics ahlanganiswa futhi ahlanganiswe ndawonye ngesikhathi senqubo yawo yokubunjwa ngenkathi eshisa, ethambile futhi ethambile. Ama-Carbides angenziwa kalula ezinsimbi uma ene-matrix material ahlanganisa insimbi efana ne-cobalt noma i-nickel-molybdenum alloy. Senza amathuluzi okusika i-carbide kubaphathi bamathuluzi ensimbi. Izibuko zihlangana kahle zodwa futhi izinsimbi uma kushisa futhi zithambile. Ulwazi ngesikhungo sethu esikhiqiza i-ceramic kuya kokufakwa kwensimbi, ukuvalwa kwe-hermetic, i-vacuum feedthroughs, i-vacuum ephezulu nephezulu kanye nezingxenye zokulawula uketshezi  ingatholakala lapha:Ibhukwana le-Brazing Factory