I-Micro Assembly kanye nokupakishwa

Sesivele sifingqa izinkonzo zethu MICRO ASSEMBLY & PACKAGING services kanye nemikhiqizo ehlobene ngokuqondile ne-11d58d_electronic741d58d_elektronikhiUkukhiqiza I-Microelectronics / Semiconductor Fabrication.

 

Lapha sizogxila ekuhlanganiseni nasekupakisheni izinto ezincane ezijwayelekile kanye nasemhlabeni wonke esizisebenzisa kuzo zonke izinhlobo zemikhiqizo okuhlanganisa imishini, i-optical, microelectronic, optoelectronic kanye namasistimu ayingxube ahlanganisa inhlanganisela yalokhu. Amasu esixoxa ngawo lapha ahlukahlukene kakhulu futhi angabhekwa njengasetshenziswa ezinhlelweni ezingajwayelekile nezingajwayelekile. Ngamanye amazwi amasu okuhlanganisa nokupakisha okuxoxwe ngawo lapha angamathuluzi ethu asisiza ukuba sicabange “ngaphandle kwebhokisi”. Nazi ezinye zezindlela zethu ezingavamile zokuhlanganisa nezindlela zokupakisha:

 

 

 

- Manual micro assembly & emaphaketheni

 

- Ukuhlanganiswa kwe-micro okuzenzakalelayo nokupakishwa

 

- Izindlela zokuzihlanganisa ngokwakho njengokuzihlanganisa kwe-fluid

 

- Umhlangano omncane we-Stochastic usebenzisa ukudlidliza, amandla adonsela phansi noma amandla kagesi noma okunye.

 

- Ukusetshenziswa kwe-micromechanical fasteners

 

- I-Adhesive micromechanical fastening

 

 

 

Ake sihlole ezinye zezindlela zethu eziguquguqukayo ze-microassembly nezindlela zokupakisha ngemininingwane eyengeziwe.

 

 

 

UMHLANGANO WE-MICRO WEMANUAL NOKUPAKASHA: Ukusebenza okwenziwa mathupha kungabiza izindleko futhi kudinga izinga lokunemba elingase lingenzeki ku-opharetha ngenxa yobunzima obubangela emehlweni kanye nemikhawulo yobuchule obuhlobene nokuhlanganisa izingxenye ezinjalo ezincane ngaphansi kwesibonakhulu. Kodwa-ke, ukuhlanganiswa kwezinhlelo zokusebenza ezikhethekile zevolumu ephansi kungase kube inketho engcono kakhulu ngoba ayidingi ukuklama nokwakhiwa kwezinhlelo zokuhlanganisa ezincane ezizenzakalelayo.

 

 

 

UMHLANGANO WE-MICRO OKUZENZAKALELAYO NOKUPAKASHA: Amasistimu ethu okuhlanganisa amancane aklanyelwe ukwenza ukuhlanganisa kube lula futhi kungabizi kakhulu, okuvumela ukuthuthukiswa kwezinhlelo zokusebenza ezintsha zobuchwepheshe bemishini emincane. Singakwazi ukuhlanganisa amadivayisi amancane nezingxenye kubukhulu bezinga le-microns sisebenzisa amasistimu wamarobhothi. Nawa amanye ama-automated micro assembly & nempahla yokupakisha namandla:

 

 

 

• Imishini yokulawula ukunyakaza kwezinotshi eziphezulu okuhlanganisa iseli yokusebenza yerobhothi enokulungiswa kwendawo ye-nanometric

 

• Amangqamuzana okusebenza aqhutshwa nge-CAD ngokugcwele okuhlanganisa okuncane

 

• Izindlela ze-Fourier optics zokukhiqiza izithombe zokwenziwa zemakroskopu kusuka emidwebeni ye-CAD ukuhlola izindlela zokucubungula izithombe ngaphansi kokukhulisa nokujula kwenkambu (DOF)

 

• Ukuklama ngokwezifiso kanye namandla okukhiqiza ama-micro tweezers, ama-manipulator nama-actuator ukuze kuhlanganiswe nokupakishwa okuncane

 

• Laser interferometers

 

• Hlunga ama-gages ukuze uthole impendulo ngenkani

 

• Umbono wekhompyutha wesikhathi sangempela wokulawula izinqubo ze-servo namamotho wokuqondanisa okuncane kanye nokuhlangana okuncane kwezingxenye ezinokubekezelelwa kwe-sub-micron

 

• Iskena i-Electron Microscopes (SEM) kanye ne-Transmission Electron Microscopes (TEM)

 

• I-12 degrees yenkululeko ye-nano manipulator

 

 

 

Inqubo yethu yokuhlanganisa encane ezenzakalelayo ingabeka amagiya amaningi noma ezinye izingxenye kokuthunyelwe okuningi noma izindawo ngesinyathelo esisodwa. Amakhono ethu okukhohlisa makhulu kakhulu. Silapha ukuze sikusize ngemibono engajwayelekile engajwayelekile.

 

 

 

IZINDLELA ZOKUZIHLANGANISA KA-MICRO NE-NANO: Ekuzihlanganiseni kwezinqubo isistimu ephazamisekile yezingxenye ezikhona ngaphambili yakha isakhiwo esihleliwe noma iphethini njengomphumela wokusebenzisana okuqondile, kwendawo phakathi kwezingxenye, ngaphandle kokuqondisa kwangaphandle. Izingxenye ezizihlanganisayo zithola ukusebenzisana kwendawo kuphela futhi ngokuvamile zithobela isethi elula yemithetho ebusa ukuthi zihlangana kanjani. Ngisho noma lesi simo sizimele futhi singasetshenziselwa ukuzakhela kanye nezinhlelo zokukhiqiza cishe kuzo zonke izikali, sigxile ekuhlanganiseni okuncane nokuzihlanganisa kwe-nano. Ekwakheni amadivaysi amancane, omunye wemibono ethembisa kakhulu ukusebenzisa inqubo yokuzihlanganisa. Izakhiwo eziyinkimbinkimbi zingadalwa ngokuhlanganisa amabhlogo wokwakha ngaphansi kwezimo zemvelo. Ukwenza isibonelo, kumiswa indlela yokuhlanganisa ama-micro amaqoqo amaningi wezingxenye ezincane ku-substrate eyodwa. I-substrate ilungiswa ngezindawo zokubopha igolide ezine-hydrophobic. Ukwenza ukuhlanganiswa okuncane, uwoyela we-hydrocarbon usetshenziswa ku-substrate bese umanzisa kuphela izindawo zokubopha i-hydrophobic emanzini. Izingxenye ezincane zibe sezifakwa emanzini, futhi zihlanganiswe ezindaweni zokubopha ezimanziswe ngamafutha. Ngaphezu kwalokho, ukuhlanganiswa okuncane kungalawulwa ukuze kwenzeke ezindaweni ezifiselekayo zokubopha ngokusebenzisa indlela ye-electrochemical ukuze kucishwe amasayithi athile okubopha ama-substrate. Ngokusebenzisa le ndlela ngokuphindaphindiwe, amaqoqo ahlukene ezingxenye ezincane angaqoqwa ngokulandelana ku-substrate eyodwa. Ngemuva kwenqubo yokuhlanganisa encane, i-electroplating iyenzeka ukuze kusungulwe uxhumano lukagesi lwezingxenye ezincane ezihlanganisiwe.

 

 

 

UMHLANGANO WE-STOCHASTIC MICRO: Emhlanganweni omncane ofanayo, lapho izingxenye zihlanganiswa ngasikhathi sinye, kuba nomhlangano omncane we-deterministic kanye ne-stochastic. Emhlanganweni omncane we-deterministic, ubudlelwano phakathi kwengxenye nendawo eya kuyo ku-substrate baziwa kusengaphambili. Ngakolunye uhlangothi, kumhlangano omncane we-stochastic, lobu budlelwano akwaziwa noma akuhleliwe. Izingxenye ziyazihlanganisa ngokwazo ezinqubweni ze-stochastic eziqhutshwa amandla athile ashukumisayo. Ukuze ukuzihlanganisa okuncane kwenzeke, kudingeka kube namandla okubopha, ukubopha kudinga ukwenzeka ngokukhetha, futhi izingxenye ezincane ezihlanganisayo zidinga ukwazi ukuhamba ukuze zihlangane. Ukuhlanganiswa kwe-Stochastic micro izikhathi eziningi kuhambisana nokudlidliza, i-electrostatic, i-microfluidic noma amanye amandla asebenza ezingxenyeni. I-Stochastic micro assembly iwusizo ikakhulukazi uma amabhulokhi wokwakha amancane, ngoba ukuphatha izingxenye zomuntu ngamunye kuba yinselele enkulu. Ukuzihlanganisa kwe-Stochastic kungabonwa nasemvelweni.

 

 

 

IZIQINISEKISO ZE-MICROMECHANICAL: Esikalini esincane, izinhlobo ezivamile zokubopha njengezikulufi namahinge ngeke zisebenze kalula ngenxa yezinkinga zokwenziwa ezikhona namandla amakhulu okungqubuzana. Ngakolunye uhlangothi izibophelelo ze-Micro snap zisebenza kalula ezinhlelweni zokuhlanganisa ezincane. Ama-Micro snap fasteners angamadivayisi akhubazekayo ahlanganisa amapheya ezindawo zokukhwelana ezihlanganayo ngesikhathi sokuhlanganisa okuncane. Ngenxa yokunyakaza kokuhlanganisa okulula nokuqondile, izixhumi ze-snap zinezinhlobonhlobo zezinhlelo zokusebenza ekusebenzeni komhlangano omncane, njengamadivayisi anezingxenye eziningi noma ezinezingqimba, noma amapulagi ama-micro opto-mechanical, izinzwa ezinenkumbulo. Ezinye izibophelelo zokuhlanganisa ezincane amajoyinti “e-key-lock” kanye namajoyinti “e-inter-lock”. Amalunga okukhiya ukhiye ahlanganisa ukufakwa “kokhiye” engxenyeni encane eyodwa, endaweni yokukhwelana kwenye ingxenye encane. Ukukhiya endaweni kufinyelelwa ngokuhumusha ingxenye encane yokuqala phakathi kwenye. Amajoyinti e-Inter-lock adalwe ngokufaka i-perpendicular yengxenye eyodwa encane ene-slit, kwenye ingxenye encane ene-slit. Ama-slits adala ukulingana kokuphazamiseka futhi ahlala unomphela uma izingxenye ezincane sezihlanganisiwe.

 

 

 

I-Adhesive MICROMECHANICAL FASTENING: I-Adhesive mechanical fastening isetshenziselwa ukwakha amadivaysi amancane e-3D. Inqubo yokubopha ihlanganisa izindlela zokuziqondanisa kanye ne-adhesive bonding. Izindlela zokuziqondanisa zisatshalaliswa ekuhlanganiseni okuncane okunamathelayo ukuze kwandiswe ukunemba kokuma. I-micro probe exhunywe kumshini we-robotic micromanipulator iyacosha futhi ifake ngokunembile okunamathelayo ezindaweni eziqondiwe. Ukukhanya okwelaphayo kwenza i-adhesive ibe lukhuni. I-adhesive eselashiwe igcina izingxenye ezincane ezihlanganisiwe ezindaweni zazo futhi inikeza amalunga aqinile wemishini. Ukusebenzisa i-adhesive conductive, uxhumano lukagesi oluthembekile lungatholakala. I-adhesive mechanical fastening idinga kuphela imisebenzi elula, futhi ingabangela ukuxhumana okuthembekile kanye nokunemba kokubeka okuphezulu, okubalulekile ku-microassembly othomathikhi. Ukubonisa ukuthi kungenzeka le ndlela, amadivaysi amaningi e-MEMS anezinhlangothi ezintathu ahlanganiswe kancane, okuhlanganisa neswishi ye-3D rotary optical.