Izibunjwa Zepulasitiki Nenjoloba kanye Nokubunjwa

Senza ngokwezifiso isikhunta sepulasitiki nenjoloba kanye nezingxenye ezibunjiwe sisebenzisa ukubumba komjovo, ukubunjwa kokudlulisa, i-thermoforming, ukubunjwa kokucindezelwa, ukubumba kwe-thermoset, ukwakhiwa kwe-vacuum, ukubunjwa kokushaywa, ukubunjwa okujikelezayo, ukufaka ukubumba, ukuthulula ukubumba, insimbi kuye kwirabha kanye nensimbi ku-plastic bonding, i-ultrasonic ukushisela, ukukhiqiza okwesibili nezinqubo zokwenziwa. Sincoma ukuthi uchofoze lapha ukuzeLANDA Imifanekiso yethu Ehlelekile Yezinqubo Zokubumba Zepulasitiki Nenjoloba nge-AGS-TECH Inc.
Lokhu kuzokusiza uqonde kangcono ulwazi esikunikeza lona ngezansi.

• UKUBUNGA UMJOVI: Inhlanganisela ye-thermoset iyaphakelwa futhi ijovwe ngesikulufu esiphindaphindayo esinesivinini esikhulu noma isistimu ye-plunger. Ukubumba umjovo kungakhiqiza izingxenye ezincane kuya kweziphakathi ngobukhulu ngokomnotho, ukubekezelelana okuqinile, ukungaguquguquki phakathi kwezingxenye namandla amahle kungafinyelelwa. Le nqubo iyindlela evamile yokukhiqiza imikhiqizo yepulasitiki ye-AGS-TECH Inc. Izibunjwa zethu ezijwayelekile zinezikhathi zomjikelezo ngokulandelana izikhathi ezingu-500,000 futhi zenziwe ngensimbi yamathuluzi e-P20. Ngokubumba okukhudlwana komjovo kanye nezimbotshana ezijulile ukuvumelana nobulukhuni kuyo yonke into kubaluleka nakakhulu, ngakho-ke sisebenzisa kuphela insimbi yamathuluzi ekhwalithi ephezulu eqinisekisiwe evela kubahlinzeki abakhulu abanokulandeleka okuqinile namasistimu okuqinisekisa ikhwalithi. Akuzona zonke izinsimbi zamathuluzi e-P20 ezifanayo. Izinga lazo lingahluka kuye ngomphakeli ngamunye kanye nakumazwe ngamazwe. Ngakho-ke ngisho nasezikhunjini zethu zomjovo ezikhiqizwa eShayina sisebenzisa insimbi yamathuluzi ethengwa kwamanye amazwe ivela e-US, Germany naseJapan. Siqongelele ulwazi lokusebenzisa amakhemikhali ensimbi e-P20 aguquliwe ukuze kuhlanganiswe umjovo wemikhiqizo enezindawo ezidinga ukuqedwa kwesibuko esiqinile. Lokhu kusenza sikwazi ukukhiqiza ngisho nokubunjwa kwelensi yokubona. Olunye uhlobo lokuqedwa kwangaphezulu okuyinselele ukuthungwa okungaphezulu. Lokhu kudinga ubulukhuni obungaguquki endaweni yonke. Ngakho-ke noma yikuphi ukungafani kwensimbi kungaholela ekubunjweni okungaphansi kokuphelele. Ngenxa yalesi sizathu enye yensimbi yethu esetshenziselwa isikhunta esinjalo ihlanganisa izakhi ezikhethekile ze-alloying futhi iphonswa kusetshenziswa amasu e-metallurgical athuthukisiwe. Izingxenye zepulasitiki ezincane namagiya yizici ezidinga ukwazi ukuthi kanjani ngezinto ezifanele zepulasitiki nezinqubo esizizuzile eminyakeni edlule. Senza izingxenye zepulasitiki ezinembayo ezincane ezinokubekezelela okuqinile kwenkampani eyenza ama-micromotor. Akuyona yonke inkampani yokubumba ipulasitiki ekwazi ukukhiqiza izingxenye ezinembile kangako, ngoba idinga ulwazi lwendlela olutholakala kuphela ngeminyaka yocwaningo nesipiliyoni sokuthuthuka. Sinikeza izinhlobo ezahlukene zale ndlela yokubumba, okuhlanganisa ukubumba komjovo osizwa ngegesi.

• FAKA UKUBUNDA : Okufakwayo kungase kuhlanganiswe ngesikhathi sokubumba, noma kufakwe ngemva kwenqubo yokubumba. Uma kuhlanganiswa njengengxenye yenqubo yokubumba, okufakiwe kungalayishwa amarobhothi noma ngu-opharetha. Uma ukufakwa kuhlanganiswa ngemva kokusebenza kokubumba, ngokuvamile kungasetshenziswa noma nini ngemva kwenqubo yokubumba. Inqubo yokubumba evamile yokufaka iyinqubo yokubumba ipulasitiki eduze kwezinto ezifakwa ngaphambili zensimbi. Isibonelo, izixhumi ze-elekthronikhi zinamaphini ensimbi noma izingxenye ezivalwe ngento yepulasitiki evalayo. Sithole isipiliyoni seminyaka sigcina isikhathi somjikelezo singaguquki kusukela ekudutshulweni kuye kwesinye ngisho nasekufakweni kokubumba okuthunyelwe, ngenxa yokuthi ukuhluka kwesikhathi somjikelezo phakathi kwamashothi kuzoholela kukhwalithi embi.

• THERMOSET MOLDING : Le nqubo ibonakala ngemfuneko yokushisisa isikhunta kuqhathaniswa nokupholisa kwe-thermoplastic. Izingxenye ezikhiqizwa ukubunjwa kwe-thermoset zilungele izinhlelo zokusebenza ezidinga amandla aphezulu emishini, izinga lokushisa elisebenziseka kakhulu kanye nezakhiwo ezihlukile ze-dielectric. Amapulasitiki e-Thermosetting angabunjwa kunoma yiziphi izinqubo ezintathu zokubumba: Ukucindezelwa, Umjovo noma ukubunjwa kokudlulisa. Indlela yokulethwa kwezinto ezimbotsheni zesikhunta ihlukanisa lezi zindlela ezintathu. Kuzo zontathu izinqubo, isikhunta esakhiwe ngensimbi yethuluzi elithambile noma eqinile siyashisisa. Isikhunta sifakwe nge-chrome ukuze sinciphise ukuguga esikhunjeni futhi sithuthukise ukukhululwa kwengxenye. Izingxenye zikhishwa ngezikhonkwane ze-ejector ezisebenza nge-hydraulically actuated kanye nama-air poppet. Ukususwa kwengxenye kungaba ngesandla noma ngokuzenzakalelayo. Izingxenye ezibunjiwe ze-Thermoset zezinhlelo zikagesi zidinga ukuzinza ngokumelene nokugeleza nokuncibilika emazingeni okushisa aphakeme. Njengoba wonke umuntu azi, izingxenye zikagesi neze-elekthronikhi ziyafudumala ngesikhathi sokusebenza futhi izinto zepulasitiki ezifanele kuphela ezingasetshenziselwa ukuphepha nokusebenza kwesikhathi eside. Sinolwazi ngeziqu ze-CE ne-UL zezingxenye zepulasitiki embonini ye-elekthronikhi.

• TRANSFER MOLDING : Inani elilinganisiwe lempahla yokubumba liyashisisa bese lifakwa egumbini elaziwa ngokuthi ibhodwe lokudlulisa. Indlela eyaziwa ngokuthi i-plunger iphoqa into esuka ebhodweni idlule emiseleni eyaziwa ngokuthi i-sprue nesistimu ye-runner ibe yizimbotshana zokukhunta. Ngenkathi impahla ifakiwe isikhunta sihlala sivaliwe futhi sivulwa kuphela uma sekuyisikhathi sokukhulula ingxenye ekhiqiziwe. Ukugcina izindonga zesikhunta ezingeni lokushisa elingaphezu kokuncibilika kwempahla yepulasitiki kuqinisekisa ukugeleza okusheshayo kwempahla emigodini. Sisebenzisa le nqubo izikhathi eziningi:
- Izinhloso ze-encapsulation lapho izinsimbi zensimbi eziyinkimbinkimbi zibunjwa zibe ingxenye
- Izingxenye ezincane kuye kweziphakathi ngevolumu ephezulu ngokufanele
- Lapho izingxenye ezinokubekezelelana okuqinile zidingeka futhi izinto eziphansi zokuncipha ziyadingeka
- Ukuvumelana kuyadingeka ngoba indlela yokubumba yokudlulisa ivumela ukulethwa kwezinto okungaguquki

• I-THERMOFORMING : Leli igama elijwayelekile elisetshenziselwa ukuchaza iqoqo lezinqubo zokukhiqiza izingxenye zepulasitiki kusuka kumashidi ayisicaba epulasitiki ngaphansi kwezinga lokushisa nokucindezela. Kule nqubo amashidi epulasitiki ayashiswa futhi akhe phezu kwesikhunta sowesilisa noma sowesifazane. Ngemuva kokwakhiwa ziyasikwa ukuze zenze umkhiqizo osebenzisekayo. Izinto ezisikiwe zigaywa kabusha futhi zigaywe kabusha. Ngokuyisisekelo kunezinhlobo ezimbili zezinqubo ze-thermoforming, okungukuthi ukwakhiwa kwe-vacuum kanye nokwakhiwa kwengcindezi (okuchazwe ngezansi). Izindleko zobunjiniyela nezokusebenza ziphansi futhi izikhathi zokushintsha zifushane. Ngakho-ke le ndlela ifaneleka kahle i-prototyping kanye nokukhiqizwa kwevolumu ephansi. Ezinye izinto zepulasitiki ze-thermoform ziyi-ABS, HIPS, HDPE, HMWPE, PP, PVC, PMMA, i-PETG eguquliwe. Le nqubo ifanele amaphaneli amakhulu, izindawo ezivalekile kanye nezindlu futhi ingcono emikhiqizweni enjalo kunokubumba umjovo ngenxa yezindleko eziphansi kanye nokukhiqizwa kwamathuluzi okusheshayo. I-Thermoforming ifaneleka kakhulu izingxenye ezinezici ezibalulekile ezivame ukuvalelwa kolunye lwezinhlangothi zayo. Kodwa-ke, i-AGS-TECH Inc. iyakwazi ukusebenzisa indlela kanye nezindlela ezengeziwe njengokunquma, ukwenza kanye nokuhlanganisa ukuze yakhe izingxenye ezinezici ezibucayi ku

izinhlangothi zombili.

• UKUQINISA UKUBUMBA : Ukucindezela ukubumba kuyinqubo yokwenza lapho izinto zepulasitiki zifakwa ngokuqondile esikhunjini sensimbi esishisayo, lapho sithambisa khona ukushisa futhi siphoqelelwe ukuba sivumelane nesimo sesikhunta njengoba isikhunta sivala. Izikhonkwane ze-ejector ngaphansi kwezibunjwa zikhipha ngokushesha izingcezu eziqediwe esikhunjeni futhi inqubo isiphelile. Ipulasitiki ye-Thermoset engaba yizicucu ze-preform noma ze-granular ivame ukusetshenziswa njengento esetshenziswayo. Futhi iziqinisekiso ze-fiberglass ezinamandla aphezulu zifanelekile le nqubo. Ukuze ugweme ukukhanya okudlulele, okokusebenza kukalwa ngaphambi kokubunjwa. Izinzuzo zokubunjwa kokucindezelwa yikhono layo lokubumba izingxenye ezinkulu eziyinkimbinkimbi, okungenye yezindlela zokubumba ezingabizi kakhulu uma kuqhathaniswa nezinye izindlela ezinjengokubumba umjovo; imfucuza encane. Ngakolunye uhlangothi, ukubunjwa kokucindezelwa kuvame ukunikeza ukungaguquguquki komkhiqizo ompofu kanye nokulawula okunzima kwe-flash. Uma kuqhathaniswa nokubunjwa komjovo, kunemigqa ehlanganisiwe embalwa ekhiqizwayo futhi inani elincane lokuwohloka kobude befayibha kwenzeka. Ukubumba kokucindezelwa nakho kulungele ukukhiqizwa komumo oyisisekelo omkhulu kakhulu ngobukhulu obungaphezu komthamo wamasu okukhipha. I-AGS-TECH isebenzisa le ndlela yokwenza izinto eziningi zikagesi, izindlu zikagesi, amakesi epulasitiki, iziqukathi, amafindo, izibambo, amagiya, izingxenye ezinkulu eziyisicaba nezigobe ngokumaphakathi. Sinolwazi lokunquma inani elifanele lempahla eluhlaza ukuze kusetshenziswe izindleko ngendlela efanele kanye ne-flash encishisiwe, ukulungisa inani elifanele lamandla nesikhathi sokushisisa impahla, ukukhetha indlela yokushisisa efaneleke kakhulu yephrojekthi ngayinye, sibala amandla adingekayo. ngokuma okuhle kwempahla, idizayini yesikhunta elungiselelwe ukupholisa ngokushesha ngemva komjikelezo ngamunye wokuminyanisa.

• UKWAKHIWA KWEVACUUM (ebuye ichazwe njengenguqulo eyenziwe lula ye-THERMOFORMING) : Ishidi lepulasitiki liyashisisa lize lithambe futhi ligoqwe phezu kwesikhunta. Ivacuum ibe isisetshenziswa futhi ishidi limuncwa esikhunjeni. Ngemuva kokuthi ishidi selithathe isimo esifisayo sesikhunta, liyapholiswa futhi likhishwe esikhunjeni. I-AGS-TECH isebenzisa ukulawulwa kwe-pneumatic okuyinkimbinkimbi, ukushisa kanye ne-hydrolic ukuze ifinyelele isivinini esikhulu ekukhiqizeni ngokwenza i-vacuum. Izinto ezilungele le nqubo zikhishiwe thermoplastic amashidi afana ne-ABS, PETG, PS, PC, PVC, PP, PMMA, acrylic. Indlela ifaneleka kakhulu ukwenza izingxenye zepulasitiki ezingajulile ngokujulile. Kodwa-ke siphinde sikhiqize izingxenye ezijulile ngokwelula ngomshini noma ngomumo ishidi elibambekayo ngaphambi kokulithintanisa nendawo yokubunjwa bese sifaka i-vacuum. Imikhiqizo ejwayelekile ebunjwe ngale ndlela amathreyi ezinyawo neziqukathi, indawo evalekile, amabhokisi esamishi, amathreyi eshawa, amabhodwe epulasitiki, amadeshibhodi ezimoto. Ngenxa yokuthi le nqubo isebenzisa ukucindezela okuphansi, izinto zokubumba ezingabizi zingasetshenziswa futhi isikhunta singenziwa ngesikhathi esifushane ngokungabizi. Ngakho-ke kungenzeka ukuthi ukukhiqizwa kwenani eliphansi lezingxenye ezinkulu. Kuye ngenani lokukhiqiza ukusebenza kwesikhunta kungathuthukiswa lapho kudingeka ukukhiqizwa kwevolumu ephezulu. Singochwepheshe ekunqumeni ukuthi iphrojekthi ngayinye idinga ikhwalithi yesikhunta. Kungaba ukumosha imali yekhasimende kanye nezinsiza ukwenza isikhunta esiyinkimbinkimbi ngokungadingekile sokukhiqiza umthamo ophansi. Isibonelo imikhiqizo efana nezivalekile zemishini yezokwelapha enosayizi omkhulu ngobuningi bokukhiqiza ebangeni lamayunithi angama-300 kuye kwangama-3000/ngonyaka ingaba i-vacuum eyenziwe ngezinto ezingavuthiwe zegeji esindayo esikhundleni sokwenziwa ngamasu abizayo njengokubumba umjovo noma ukwenza insimbi yeshidi._cc781905- 5cde-3194-bb3b-136bad5cf58d_

• UKUBULA OKUSHAYA : Sisebenzisa le nqubo ukuze sikhiqize izingxenye zepulasitiki ezingenalutho (nezingxenye zengilazi). I-preform noma i-parison ewucezu lwepulasitiki olufana neshubhu luboshelwa esikhunjeni bese umoya ocindezelwe uvuthela kuyo ngembobo kwelinye icala. Ngenxa yalokho i-plastic perform / parison iphushelwa ngaphandle futhi ithole isimo sesikhunta. Ngemva kokuba ipulasitiki ipholile futhi iqinisiwe, ikhishwa emgodini wesikhunta. Kunezinhlobo ezintathu zale nqubo:
-I-extrusion blow molding
-Ukubumba igalelo lomjovo
-Injection stretch blow blowing
Izinto ezivamile ezisetshenziswa kulezi zinqubo yi-PP, PE, PET, PVC. Izinto ezijwayelekile ezikhiqizwa kusetshenziswa le nqubo amabhodlela epulasitiki, amabhakede, iziqukathi.

• UKUBUNGQONGA OKUSHIWO (okubuye kubizwe nge-ROTAMOULDING noma i-ROTOMOULDING) kuyindlela efanele ukukhiqiza imikhiqizo yepulasitiki engenalutho. Ekubumbeni okujikelezayo ukushisa, ukuncibilika, ukubumba kanye nokupholisa kwenzeka ngemva kokufakwa kwe-polymer esibunjeni. Ayikho ingcindezi yangaphandle esetshenziswayo. I-Rotamolding iyonga ekukhiqizeni imikhiqizo emikhulu, izindleko zesikhunta ziphansi, imikhiqizo ayinaso ingcindezi, ayikho imigqa yokushisela ye-polymer, imingcele yokuklama embalwa okufanele ubhekane nayo. Inqubo ye-rotomolding iqala ngokushaja isikhunta, ngamanye amazwi inani elilawulwayo le-polymer powder lifakwa esikhunjeni, livalwe futhi lilayishwe kuhhavini. Ngaphakathi kuhhavini isinyathelo sesibili senqubo senziwa: Ukushisa kanye ne-Fusion. Isikhunta sizungezisa izimbazo ezimbili ngesivinini esiphansi, ukushisa kwenzeka futhi impushana ye-polymer encibilikisiwe iyancibilika futhi inamathele ezindongeni zesikhunta. Ngemva kwalokho isinyathelo sesithathu, ukupholisa kwenzeka ukuqinisa i-polymer ngaphakathi kwesikhunta. Okokugcina, isinyathelo sokuthulula sihlanganisa ukuvulwa kwesikhunta nokususwa komkhiqizo. Lezi zinyathelo ezine zenqubo zibe seziphindaphindwa kaningi. Ezinye izinto ezisetshenziswa ku-rotomoulding yi-LDPE, PP, EVA, PVC. Imikhiqizo ejwayelekile ekhiqizwayo yimikhiqizo emikhulu yepulasitiki efana ne-SPA, amaslayidi enkundla yokudlala yezingane, amathoyizi amakhulu, izitsha ezinkulu, amathangi amanzi emvula, izikhonkwane zethrafikhi, izikebhe nama-kayak...njll. Njengoba imikhiqizo ebunjwe ngokuzungezisayo kuvamise ukuba ngamajiyometri amakhulu futhi kubiza ukuthunyelwa, iphuzu elibalulekile okufanele likhunjulwe ekubunjweni okujikelezayo ukucabangela amadizayini asiza ukunqwabelana kwemikhiqizo enye kwenye ngaphambi kokuthunyelwa. Sisiza amaklayenti ethu phakathi nesigaba sokuklama uma kudingeka.

• UKUBUMBA KOKUTHULA : Le ndlela isetshenziswa uma izinto eziningi zidinga ukukhiqizwa. Ibhulokhi enezimbobo isetshenziswa njengesikhunta futhi igcwaliswe ngokumane ithele uketshezi olufana ne-thermoplastic encibilikisiwe noma ingxube ye-resin kanye ne-hardener kuyo. Ngokwenza lokhu omunye ukhiqiza izingxenye noma esinye isikhunta. Uketshezi olufana nepulasitiki lube seluyekwa ukuba luqine futhi luthathe isimo sesikhunta. Izinto ze-ejenti yokukhulula zivame ukusetshenziselwa ukukhulula izingxenye ezibunjweni. Ukubunjwa kokuthela ngezinye izikhathi kubizwa ngokuthi i-Plastic Potting noma i-Urethane Casting. Sisebenzisa le nqubo ekukhiqizeni imikhiqizo eshibhile esesimweni sezifanekiso, imihlobiso….njll., imikhiqizo engadingi ukufana okuhle kakhulu noma izinto ezibonakalayo ezinhle kakhulu kodwa kunalokho umumo wento kuphela. Kwesinye isikhathi senza isikhunta se-silicon ngezinjongo ze-prototyping. Amanye amaphrojekthi ethu wevolumu ephansi acutshungulwa kusetshenziswa le nqubo. Ukubunjwa kwe-Pour kungasetshenziselwa ukukhiqiza ingilazi, izingxenye zensimbi ne-ceramic futhi. Njengoba izindleko zokusetha nezamathuluzi zincane, sicubungula le nqubo noma nini lapho ukukhiqizwa kwenani eliphansi le-multiple

izinto ezinezidingo zokubekezelela ezincane zisetafuleni. Ukuze kukhiqizwe umthamo omkhulu, indlela yokubumba yokuthulula ngokuvamile ayifaneleki ngoba ihamba kancane futhi ngenxa yalokho iyabiza lapho inani elikhulu lidinga ukukhiqizwa. Kodwa-ke kukhona okuhlukile lapho ukubumba okuthululwayo kungasetshenziselwa ukukhiqizwa kwenani elikhulu, okufana nezinhlanganisela zokubumba zokuthulula ukuze kuhlanganiswe izingxenye ze-elekthronikhi nezikagesi kanye nezinhlaka zokuvikela nokuvikela.

• UKUBUNDA IRHABHA - UKUSIKA - IZINKONZO ZOKUDLA : Senza ngokwezifiso izingxenye zenjoloba kusukela kwemvelo kanye nerabha yokwenziwa sisebenzisa ezinye zezinqubo ezichazwe ngenhla. Singalungisa ubulukhuni nezinye izakhiwo zemishini ngokusho kwesicelo sakho. Ngokuhlanganisa ezinye izithasiselo eziphilayo noma ezingaphili, singakwazi ukwandisa ukuzinza kokushisa kwezingxenye zakho zenjoloba njengamabhola ngezinjongo zokuhlanza izinga lokushisa eliphezulu. Ezinye izici ezihlukahlukene zenjoloba zingashintshwa njengoba kudingeka futhi zifunwa. Futhi qiniseka ukuthi asisebenzisi izinto ezinobuthi noma eziyingozi ekwenzeni amathoyizi noma eminye imikhiqizo ebunjiwe ye-elastomer / elastomeric. Sinikeza

AmaSpredishithi Edatha Yokuphepha Okubalulekile (MSDS), imibiko yokuvumelana, izitifiketi zezinto ezibonakalayo namanye amadokhumenti anjengokuthobela i-ROHS ezintweni zethu zokusebenza nemikhiqizo. Ukuhlolwa okwengeziwe okukhethekile kuyenziwa kuhulumeni oqinisekisiwe noma ezindaweni zokucwaninga ezigunyazwe uhulumeni uma kudingeka. Sekuyiminyaka eminingi sikhiqiza omata bezimoto ngerabha, izithombe zenjoloba ezincane namathoyizi iminyaka eminingi.

• LESIBILI MANUFACTURING & FABRICATION _cc781905-5835-2018 izinqubo ze-cocdecoc ze-Cc781905-5446ES ze-Chromec njenge-cocdeecoc-584464-63-64-63664-63664-2946 yemikhiqizo yepulasitiki yokusetshenziswa kohlobo lwesibuko noma ukunikeza amapulasitiki isiphetho esicwebezelayo esifana nensimbi. I-Ultrasonic welding ingesinye isibonelo senqubo yesibili enikezwa izingxenye zepulasitiki. Nokho isibonelo sesithathu senqubo yesibili kumapulasitiki kungaba ukwelashwa okungaphezulu ngaphambi kokumbozwa ukuze kuthuthukiswe ukunamathela kokunamathela. Obhampa bezimoto baziwa kakhulu ngokuzuza kule nqubo yesibili. Isibopho sensimbi nerabha, isibopho sensimbi nepulasitiki ezinye izinqubo ezivamile esibhekana nazo. Lapho sihlola iphrojekthi yakho, singanquma ngokuhlanganyela ukuthi yiziphi izinqubo zesibili ezingawufanelekela kakhulu umkhiqizo wakho.

Nansi eminye yemikhiqizo yepulasitiki esetshenziswa kakhulu. Njengoba lezi zingekho eshalofini, ungakwazi ukonga ezindlekweni zesikhunta uma kwenzeka noma yikuphi kwalokhu kufanelana nezidingo zakho.

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